GRANMECH
Featured Products
Highest quality standards are achieved through the implementations of latest technology, decades of experience and everlasting moral values , which have helped us to retain our customers as well as multiply them.
Welcome to GRANMECH
Planetory Mixers
Ideal for mixing of Pharmaceutical powders, ointments, creams, lotions, pastes, tooth paste, cosmetics, food and confectioneries, rubber and rubber compound, colours and pigments, PVC & plastic material, ceramics, pesticides, insecticides, adhesives, metal powder, resins etc. etc.
- Range of models to suit gross volume 60, 100, 140, 200, 350, 600, 1000, 1500 & 2500 Liters for OINTMENT - CREAM - LOTION - PASTE - TOOTH PASTE.
- All contact parts are made out of S.S.304 quality material. (SS316 provided on demand on extra cost)
- Compact design requires comparatively smaller floor space.
- Lowering and lifting movement achieved through motorized drive in 140 & 200 liters model & hydraulic lifting system from 350 liters to 2500 liters size models. (In 60 & 100 liters models product container moving up & down manually. Motorised system can be provided on demand on extra cost, if required.) In all other bigger size models product container remain fixed and mixing drives comes up and down by means of mechanical or hydraulic system.
- Castore wheel mounted product container for the ease of mobility. (This facility available from 60 liters to 350 liters model only.)
- Container with fixed legs above 350 Liters model. Hence no facility of mobility of container.
- A high-speed emulsifier (Homoginizer) will be provided at the center axis, in 140 liters model and above capacity model only. (It can be interchangeable with disperser & necessary assembly provided with m/c)
- In-Line Homoginizer also provided on demand, if required.
- Double stirrer & SS scraper with PTFE blades for better mixing of the material. ( In 140 Liters & above model only )
- Single stirrer with scrapper in 60 & 100 Liters model.
- Planetory motion of the stirrer ( beaters ) enables faster and better mixing of the material at a considerable lesser time.
- As stirrer is a top driven and sealing doesn't comes in contact with product, there isn't any black particle contamination problem.
- Water / steam circulation jacket for mixing bowl, to heat or cool the mix during operation in OINTMENT MIXER only. (Water jacket recommended only in 60 to 350 liters model. Steam heating recommended in 600 litres to onward all models. Jacket also made out of mild steel in Standard Model & SS304 in GMP Model.)
- All non contact parts (general structure) made out of mild steel and claded with SS304 or chrome plated or made out of SS304 in GMP Model. Contact parts are polished to the mirror finished and non contact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model.
- General structure & all non contact parts are made out of Mild Steel & same wil painted in Standard Model.
- Fixed type product container in 600 liters and above capacity models. • Heater with temperature controller for heating facility. (For 60 / 100 / 200 / 350 liters OINTMENT MIXER only)
- 100 % utilization of machine can be possible due to facility of change of extra product container. (In 60 to 350 litres model only)
- Vacuum facility provided on demand for de airation during mixing in Gel product. (For OINTMENT MIXER only)
- Insulation will be provided on jacket of container. (For OINTMENT MIXER only ) as a optional facility.
- Material discharge from bottom. Flush bottom valve provided for material discharge in 350 litres and above model only. (For OINTMENT MIXER only)
- M/C provided with Light glass, Sight glass , material inlet, air suction valve for vacuum, CIP port facility. (For OINTMENT MIXER only)
- All connection of valve, light glass, sight glass will be triclover ended.
- Sampling port provided in 600 litres & above model.
- Flush bottom type valve in 600 litres & above model.
- All moving parts are enclosed with safety guards.
Ointment Manufacturing Plants
Operation
The Ointment Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenizations.It is specially designed to take care of two critical factors which directly affect the quality of the Ointment / Creams.
- Minimum man handling of Ointment
- Negligible vacuum drop during mixing & blending
Needless to say, it also provides the benefits of the effective manpower utilization.
Application
- Pharmaceuticals: Creams, Gels, Sterile & Non Sterile Ointments and Biotech products.
- Cosmetics: Cold Creams, Hair Dye Cream, Conditioners, Lotions, Gels, Mascara make-up, Shampoo, Toothpaste.
Main Vessel
- Choice of various type of anchor design.
- Homogeniser (option) – Top Entry, side Entry, Bottom Entry with circulation facility.
- Hydraulic lid lifting for fast & easy cleaning of top dish & vessel.
- Load Cell for fast & accurate measuring system.
- Flexible product transfer pipe & fitting in case of load cell & hydraulic lifting.
- VFD for Anchor agitators to vary the RPM.
- VFD for Homogeniser to vary RPM.
- Specially Design drive assembly.
Wax vessel
- Open top with top Entry agitator Cowl disc type or paddle with Slow Speed Anchor.
- Close top with top/bottom entry agitator Cowl disc type or propeller type stirrer.
Water Vessel
- Open top with top entry propeller stirrer
- Close top with bottom or top entry propeller
Common Feature
- The main function are mixing and emulsifying. This in the broader sense means producing very fine emulsions, suspensions, etc featuring excellent homogeneity and thus finally stability of the mixed product.
- Jacket have heating & cooling with temperature control with Safety equipment.
- Electro polished Pipeline and joints are TC standard for easy opening & re-fixing.
- Vacuum system to transfer product from one vessel to another vessel and zero retention in pre phase vessel & inter connecting pipeline.
- No Air contamination. / Human contamination.
- Cleaning In Place cycles with validation protocols. (Optional)
Control System
- Manual Control – Have temperature indicator /Timer / Single Phase protection /Push Button to operate the complete plant.
- Auto Control – PLC based with touch screen and pass word level to feed the parameters of process for Heating / Cooling / Stirrer timing/Homogeniser Timing / Stirrer speed / Homogeniser speed / Vacuum / Pressure / CIP etc.
- This choice of package to suit requirement to each product.
- Pre stored process parameter will help to achieve consistent product quality.
- MMI (Touch Screen) for visualization of machines of specific process condition and data
- PLC Indicates:
- Visualization of Machine process condition & data.
- Alarm Signal
- Fault Message
- SCADA package (optional)
Design Base
- A Special pharmaceutical design enables application in biotechnical process. Material, surface as well as general design are in keeping with the GMP directives as well as the recommendations of the FDA & USFDA.
- Vessel design as per ASME guideline and tailor made design as per user’s / product Requirements.
- All vessel are per GMP regulations.
- Total plant is design & supplied as per CGMP guidelines.
Advantages
- Flexible Configuration
- Simple Operation
- Can Be Fully Automated
- Integration into existing process control system
- Fast product change over
- Rapid & effective cleaning CIP/SIP
- Homogenous product consistency without trapped air bubbles.
- Mixing, dispersing and homogenizing in one operation
Capacity
- 5 Kg to 3000 Kgs.
Our Vision
* To embrace new technologies and methods. * To give unsurpassed products and services to the clients. * To constantly look for improvement and changes.
